Experience That Counts

  • Apex is an established quality resource for project engineering and project control
  • Extensive Dry Bulk Material Handling project experience
  • New systems, retrofits, debottlenecking, stretches, modernization and upgrades
  • Comprehensive skill sets and an experienced staff

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Staffing

Apex has a highly experienced engineering staff representing multiple engineering disciplines including mechanical, civil, electrical, controls and industrial.  Some of the engineering staff have over 25 years of bulk handling experience.

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Representative Project List

The partial listing herein provides a brief description of representative projects.  These projects were performed by Apex Bulk Technologies and/or Apex Engineering personnel during both prior employment and employment with Apex.  Apex is proud that our success stems from repeat business from satisfied clients.  All project costs are in US Dollars and are approximate.

Industry

Project Description

Capital Cost

Aggregate Complete plant expansion, primary, secondary, $45,000,000
  finishing, blending, barge loadout, automation and startup. Location: Western Kentucky  
     
Aggregate Primary crushing, conveying, secondary crushing and finishing systems, electrical and controls design, automation and startup. Location: Western Kentucky $5,500,000
     
Aggregate Blending and barge loading. Primary, secondary, auxiliary, aggregate blending, barge loading systems, controls design, automation and startup. $5,000,000
  Location: Southern Illinois  
    $4,500,000
Aggregate Primary crushing, conveying, secondary crushing and finishing systems, electrical and controls design, automation and startup.Location: Western Kentucky  
     
Aggregate Lime Plant system controls design, automation and startup $3,500,000
     
Aggregate Primary crushing, conveying, secondary crushing, finishing, storage systems electrical and controls design, automation and startup. Included equipment specification and procurement. Location: Mid-Ohio $2,500,000
     
Aggregate Secondary crushing, conveying, storage, truck loadout systems controls design, automation and startup. Location: Eastern Missouri $1,500,000
     
Aggregate Portable plant crushing, conveying, loadout, electrical and controls design, and startup. Included equipment specification and procurement. Location: Canada $1,500,000
     
Aggregate Plant conveying and truck loadout system, electrical, controls, automation and startup. $1,500,000
  Location: North Arkansas  
     
Aggregate Tertiary crushing and conveying systems controls design, automation and startup. $1,000,000
  Location: Western Kentucky  

 

 

 

Catalyst

Warehouse and Bulk Material Handling System

$3,500,000

 

 

 

Clay

45 Degree Cleated Belt Conveyor

$150,000

 

 

 

Coal

Replace Belt on 72" 5 Mile Overland Conveyor

$3,000,000

 

 

 

Coal

Coal Handling and Storage DCS Control System

$180,000

 

Location:  Illinois.

 

 

 

 

Coal

Coal Yard Material Handling and Dust Control

$100,000

 

 

 

Coal

Coal Concrete Silos, Reclaim Tunnels, and Stacking Tubes

$250,000/ea

 

Location:  Wyoming, Kentucky, West Virginia, Colorado, and Ohio

$4,000,000

 

 

 

Coal

Four-1200TPH Coal Conveyors

$750,000

 

 

 

Coal

Six-500 TPH Coal and Limestone Conveyors

$800,000

 

 

 

Coal

Coal Conveyor

$500,000

     
Coal Barge Loadout Conveyor $300,000
  Location:  Kentucky  

 

 

 

Coal

Boilerhouse Wood Chip and Coal Conveyors

$2,000,000

     
Coal Coal Refuse Overland Conveyor $300,000
  Location:  Kentucky  
     
Coal Truck Unloading, Conveying, and Barge Loadout $6,000,000
  Location:  West Virginia  
     
Coal 2000' Slope Belt from Mine Portal with Transfer Tower $3,000,000
  Location: Kentucky  
     
Coal Three Mile Overland Conveyor for Run of Mine Coal with Reclaim Tunnel, Stacking Tube, Magnetic Separators, and Dust Suppression $10,000,000
  Location:  Kentucky  
     
Coal Clean Coal Overland Conveyor with Transfer Tower, Stacking Tube, Feeders, Magnetic Separator, Belt Scales, Sampling System, Mooring Cells, and Barge Loadout rated at 3,800 TPH $15,000,000
  Location:  Kentucky  
     
Coal Screening and Loadout Structure Feed Conveyor $500,000
  Location:  Kentucky  
     
Coal Truck Unloading, Conveying, Storage, Feeding, Magnetic Separation, Sampling, and 4000TPH Batch  Railcar Loadout $25,000,000
  Location:  Western United States  
     
Coal Railcar Unloading, Conveying, Storage, Feeding, Sampling, Overland Conveyor, Mooring Cells, 72" Tripper, with 5000TPH Barge Loadout $70,000,000
  Location:  Indiana  
     
Coal New Mine Development including Feeder-Breaker Equipment, Conveying, Screening, Radial Stacker, Reclaim Tunnel with Feeders, and Truck Loadout $10,000,000
  Location: Western U.S.  
     
Coal Coal Fired Utility Conveyor System Upgrade $50,000
  Location:  Indiana  

 

 

 

Fertilizer

Belt Conveyors

$350,000

  Location:  Texas  

 

 

 

Metals

Carbon Solids Handling and  Dust Collection

$8,000,000

 

 

 

Metals

Furnace Feed Cleated Belt Conveyors

$400,000

  Location:  Indiana  

 

 

 

Metals

Furnace Feed Cleated Belt Conveyors and Storage System

$800,000

  Location:  Kentucky  
     
Petroleum Coke Conveying System and Railcar/Truck Loadout  Location:  California $1,000,000
     

Power

Fuel Blending Control System - PLC and HMI

$375,000

 

 

 

Power

Coal Dust Suppression System

$350,000

 

 

 

Power

Fuel Handling Conveyor

$300,000

 

Design and engineering of a fuel handling conveyor.

 

 

 

 

Power

Dust Control and Collection

$250,000

 

 

 

Sand

Foundry Sand Batch Delivery System

$500,000

  Location:  Tennessee  

 

 

 

Wood Chips

Wood Chip Conveyor

$500,000

  Location:  Kentucky  

 

 

 

Wood Chips

Bark Drying and Classification Belt Conveyors

$550,000

  Location:  California  

 

 

 

Wood Chips

Wood Fines Handling, Transfer, and Storage System

$750,000

  Location:  Virginia  

 

 

 

Utilities

Boilerhouse Expansion

$11,600,000

 

 

 

Utilities

Air Separation Unit Engineering and Design

$10,000,000

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Apex Bulk Technologies | PO Box 7368, Paducah, KY 42002-7368

Phone: 270-994-4329 | Email: ebarker@apexbulktech.com